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This is Big Dog Garage, The Tonight Show Host Jay Leno’s passion and playground, where his crew keeps vehicles roadworthy.
As general manager Bernard Juchli explains: “This is not a museum, but a parking garage. On days off, he takes four or five for a drive, often expecting a breakdown of the 100-year old cars before returning.” Restoration and repair of older vehicles sometimes requires making one-off parts to replace those that are missing, worn or broken.
The coordinate system rotates the part perpendicular to the tool, so you machine in the X-Y plane.
I built a standard coordinate system, then one for the slots, and one for each of the two sides. He defined his five tools with the program’s Tools Palette, and machined the part to generate NC code, which he postprocessed for the Fadal. I discover new things every time I use it,” he said.
Juchli said that Gibbs CAM makes that easy to do with its Advanced Coordinate System that defines a system with whatever planar orientation is needed.
Once that is done, “you position the part and machine it.
“Indexing to machine the ears, or clevises, was the most difficult part, since I don’t use the system but once or twice a month,” Juchli said.
Gibbs CAM uses a specifically oriented coordinate system as its reference to control part rotation in machining.
In 1999, that started to change, after Juchli, ready to retire from his own business, joined the garage.
His experience prepared him for Big Dog’s mission to become a machine shop and working garage with the ability to do their own repairs and restorations.
Today, the garage does nearly everything in house with a waterjet cutting machine, welding equipment, manual mill and lathe, sheet-metal fabrication equipment, and its newer acquisitions, a Fadal 4020 CNC mill with rotary axis and Gibbs CAM software.
Their work makes them infrequent users of Gibbs CAM and CNC, but they are using them to design, model and machine, on average, one part a month, and they are learning the value of these tools. “It’s a fantastic program and great machine,” Leno said.
“We would never have tried to make some of these parts without Gibbs CAM and CNC.
As engine speed increases, centrifugal force drives the balls outward.